Machine creates aluminium helmet
So where can I buy one of those
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18
2. Master_Bainzu commented 14 years ago
I wonder what else that machine can make... imagine the possibilities...
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7. zerorain commented 14 years ago
WTF is that? a power rangers helmet?
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8. slayer_x911 commented 14 years ago
That's one beautiful cnc machine.
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9. irishgek commented 14 years ago
WTF 120kg block ??? bullshit if its a real sized helmet aluminium is a light ass metal a 120kg block of it would be 44,400sq/cm thats a massive block nothing like the one in the machine also , we can see its the size of a normal helmet as the monitor next the CNC is roughly same size as the block ,
Another thing amazing modern technology , nothing new here there celebratin 50years , i was working on CNC lathes and routers 10 years ago in school there nothing new , and as for the helmet
nice and all
But dont give the CNC all the credit as a human is the one telling it what to do and programming the station trust me there are safety features on such machined to stop damage to its self and the product your making but when it goes belly up and breaks the bit off or even worse your not watching and it gets jammed and burns out a simple stepping motor that costs a few thousand dollars to replace , gota love modern technology for being ridculasly over priced
Another thing amazing modern technology , nothing new here there celebratin 50years , i was working on CNC lathes and routers 10 years ago in school there nothing new , and as for the helmet
nice and all
But dont give the CNC all the credit as a human is the one telling it what to do and programming the station trust me there are safety features on such machined to stop damage to its self and the product your making but when it goes belly up and breaks the bit off or even worse your not watching and it gets jammed and burns out a simple stepping motor that costs a few thousand dollars to replace , gota love modern technology for being ridculasly over priced
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10. thundercash commented 14 years ago
So thats how Knights made their armor
13
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11. ionutzlex commented 14 years ago
nice,i working of this machin in it
13
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12. xalaro5 commented 14 years ago
wtf????
waste of material,120kg of aluminium to make a shiny toy of 3.6kg???
come on people...
waste of material,120kg of aluminium to make a shiny toy of 3.6kg???
come on people...
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16. Aliquantulus commented 14 years ago
#12 You didn't know that metal (even aluminium) can be melted down more than once?
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17. TheIsingGuy commented 14 years ago
so... the machine etched off 97% of the block? I'd call that inefficiency, but then that's just me...
7
18. Rushneversleep commented 14 years ago
a programmable machine not mistaken but supervision still exist. How wonderful input to scale that!, maybe more precise this machine than molding.
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19. moese commented 14 years ago
impressive.
One day we will have machines that can make all kinds of stuff...
for instance MORE machines that make all kinds of stuff!
http://theproductbay.org/
One day we will have machines that can make all kinds of stuff...
for instance MORE machines that make all kinds of stuff!
http://theproductbay.org/
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21. Xeromyr commented 14 years ago
@9
Pure aluminum is rarely ever used in machining operations and is typically alloyed with different, heavier, metals. A7N01 (the category type of aluminum in this video) alloys contain at -least- 4.0 to 5.0% of Zinc, 1.0 to 2.0% of Magnesium,and 0.20 to 0.7% of Manganese. Having worked with blocks of aluminum about the same size myself, and having to use an overhead crane to lift them onto the work surface of the machine -- I'd say that's about the right weight for a block that size.
@17
I challenge you to come up with a more efficient way of machining prototypes. Typically after a design has been "perfected" on a CNC prototyping machine, sand based molds of this perfected design are made either by hand or by a special type of 3D printing machine of which makes the mold layer by layer, in mass. Melted metals are then cast into these molds, whose details are then finished by a CNC machine.
However, in some cases, due to the stresses that occur within any type of hot material as it cools (the outside of the metal cools faster than the inside, causing the outside of the metal to shrink, which exhibits pressure onto the hot and expanded metal within the core, and results in structure warping during a machining operation as the stress "releases" ) it may be necessary to "waste" that material each time in order to have a high quality, reliable product.
A perfect example of this is the building of a Ferrari engine. http://www.youtube.com/watch?v=sRKL6hDng-Q
Pure aluminum is rarely ever used in machining operations and is typically alloyed with different, heavier, metals. A7N01 (the category type of aluminum in this video) alloys contain at -least- 4.0 to 5.0% of Zinc, 1.0 to 2.0% of Magnesium,and 0.20 to 0.7% of Manganese. Having worked with blocks of aluminum about the same size myself, and having to use an overhead crane to lift them onto the work surface of the machine -- I'd say that's about the right weight for a block that size.
@17
I challenge you to come up with a more efficient way of machining prototypes. Typically after a design has been "perfected" on a CNC prototyping machine, sand based molds of this perfected design are made either by hand or by a special type of 3D printing machine of which makes the mold layer by layer, in mass. Melted metals are then cast into these molds, whose details are then finished by a CNC machine.
However, in some cases, due to the stresses that occur within any type of hot material as it cools (the outside of the metal cools faster than the inside, causing the outside of the metal to shrink, which exhibits pressure onto the hot and expanded metal within the core, and results in structure warping during a machining operation as the stress "releases" ) it may be necessary to "waste" that material each time in order to have a high quality, reliable product.
A perfect example of this is the building of a Ferrari engine. http://www.youtube.com/watch?v=sRKL6hDng-Q
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22. TrollyAtsam commented 13 years ago
Truly amazing.
+17 1. Tarc commented 14 years ago